The SD-300 spray granulation and coating integrated machine can be used for mixing, drying, granulating and coating various granules and pellets.
SD-300 spray granulation coating machine multifunctional one-step granulator
SD-300 spray granulation coating machine multifunctional one-step granulator
Features
The SD-300 spray granulation and coating integrated machine can be used for mixing, drying, granulating and coating various granules and pellets.
working principle
Granulation principle: Top spray device The top spray device is composed of a tapered material tank and an expansion chamber. The material forms a fluidized movement from bottom to top and top to bottom. In the cone-shaped pot, the material reciprocates to form a fountain-like fluidization. In the state, the spray gun sprays the liquid to make the material evenly contact the slurry and form a liquid bridge first, and then form a solid bridge to cause large particles. There are multiple atomization head installation ports on the top of the expansion chamber, which can be used to spray atomized liquid during the granulation and coating process.
Coating principle: The bottom spray device is an important breakthrough in coating technology, making it possible to coat small particle size materials. With the development of technology, it has been possible to coat powders as small as 50 µm. The bottom spray device is composed of a cone-shaped pot body and a deflector. The bottom of the pot adopts a double air duct structure to control the airflow state inside and outside the deflector. The material moves upwards at a high speed in the guide tube, enters the expansion chamber and then falls outside the guide tube, and circulates in this way. The spray head atomizes the droplets from bottom to top in the center of the guide tube, and the droplets are evenly spread on the surface of the particles to form a small coating film. During this process, the thickness of the coating film increases steadily and dries until the coating is completed.
Features of SD-300 Spray Granulation Coating Machine Multifunctional One-Step Granulator Coating Principle
- SD-300 spray granulation coating machine multifunctional one-step granulator is easy to operate: the control system adopts PLC automatic control, color touch screen operation, experimental parameters such as inlet air temperature, outlet air temperature, material temperature, fan speed during the experiment , Spray pressure, etc. can be changed in real time according to experimental needs, which is convenient for users to use; touch screen with USB interface, data can be exported to U disk or online printing;
- Stable operation: The core components of the equipment such as touch screen, fan, heater and control system are all imported equipment, which ensures the stability and reliability of equipment operation;
- Pots of different volumes can be replaced to meet the experimental needs of different batches of materials;
- The air inlet of SD-300 spray granulation coating machine multifunctional one-step granulator is equipped with three-stage filtration of primary, middle and high efficiency, which meets the requirements of Class D cleanliness in the clean area;
- The atomization head can be replaced online (the replacement can be completed in only one minute without stopping the machine) to ensure the adjustment and optimization and continuity of the experimental process;
- Linkage feedback function between material temperature and inlet air temperature to ensure the realization of the best process;
- SD-300 spray granulation coating machine multifunctional one-step granulator adopts a new type of inflatable sealing ring, which simplifies the operation and ensures air tightness;
- SD-300 spray granulation coating machine multifunctional one-step granulator adopts a new type of back blowing system to effectively increase the yield of granulation;
- SD-300 spray granulation coating machine multifunctional one-step granulator In order to meet the user’s requirements for adjusting various parameters in the experimental range, the temperature control design adopts real-time regulation PID constant temperature control technology to control the temperature in the whole temperature zone. Accurate, to ensure the temperature stability during the granulation and coating process.
Specifications
Model | SD-300 spray granulation and coating all-in-one machine |
Features | Spray granulation, coating, mixing, fluidized bed drying machine |
Rated capacity of spray granulation | MAX. 3000g/batch |
Min capacity of spray granulation | 150g |
Granulation temperature | 40-150⁰C |
Compressed air | 2-4 Bar |
Temperature control accuracy | ±2⁰C |
Coating | MAX. 3000g/batch |
mixing | MAX. 3000g/batch |
Spray head type | Two fluid |
nozzle | 0.7mm standard/(0.75/1.0/1.5/2.0mm available) |
Fan | 0-150 mᶟ/h |
Peristaltic pump | Max. 5000ml/h |
Drying chamber | 30L |
Heater | 10KW |
Drying chamber material | SUS304 stainless steel |
Frame material | SUS304 stainless steel |
Sealing ring | pneumatic |
size | 1455*1180*2290 mm |
Operation mode | automatic / manual |
display | 7-Inch LCD display with USB interface |