SD-15 Lab spray drying machine is self contained and supplied complete and ready for immediate operation. All major components are housed within a stainless steel cabinet and the unit can be used on a bench top or with an optional stainless steel stand. The system was designed to be stand by a keyboard, conducted by a colorful crystal screen of touch guidance mode , and allowed two modes of run: Automatic-mode, and Eye-monitored mode for the purpose of easily controlling experimental process .

Spray Drying Machine Applications

SD-15 spray drying can be used in a wide range of applications where the production of a free-flowing powder sample is required. This technique has successfully processed materials in the following areas:Beverages • Flavours and Colourings • Milk and Egg Products • Plant and Vegetable Extracts • Pharmaceuticals • Heat Sensitive Materials • Plastics •  Polymers and Resins • Perfumes • Ceramics and Advanced Materials •Soaps and Detergents • Blood • Dyestuffs • Foodstuffs • Adhesives • Oxides • Textiles • Bones, Teeth and Tooth Amalgam and many others. Most solutions and suspensions can be spray dried providing that the resulting product has the characteristics of a solid material.

PRINCIPLE

  • A menu driven microprocessor controller allows the selection of inlet temperature, airflow, automatic de-blocker frequency and pump speed. The controller features an RS 232 output for connection to a PC or data logger and software allows the control and monitoring of all functions and printing of results.
  • The self-priming peristaltic pump delivers the sample liquid from a container through a small diameter jet into the main chamber. At the same time an integral compressor pumps air into the outer tube of the jet which causes the liquid to emerge as a fine atomised spray into the drying chamber.
  • Heated air is blown through the main chamber evaporating the liquid content of the atomised spray. The solid particles of the material, which are normally in a free flowing state, are then separated from the exhaust air flow by a cyclone and collected in the sample collection bottle. The exhaust airflow is directed through a flexible 60 mm diameter hose direct to atmosphere or to an existing extraction system.

ADVANTAGES

  • Two modes of run: Automatic-mode, and Eye-monitored mode for the purpose of easily controlling experimental process . PLC controller, LCD touch panel control fascia with flow path of system. Using proface touchable interface display operation, operator can control temperature, airflow volume, air pressure, pump speed and de-blocker frequency.
  • Spray chamber, cyclone separator, receiving tank are all made of Borosilicate glass which can resist strong acid/alk li, high temperature. It can work in a no-pollution and stable environment, and the whole process can be inspected. All the spare parts are easy to install and wash.
  • Made of SUS-316 Stainless steel. Easy operating.
  • To assure accurate temperature control and easy parameter adjusting, SD-15 applies PID.
  • A filter has been equipped to the inlet unit to prevent the sample from contamination .
  • The self-priming peristaltic pump delivers the sample liquid from a container through a small diameter jet into the main chamber to avoid secondary pollution.. To make sure the process conducted steady and smoothly, magnetic agitator is optional to make the solution well mixed.
  • Narrow size distribution of particles.
  • Automatic de-blocking device prevents the nozzle from becoming blocked and variably controlled
  • The air compressor is no oil and don’t pollute compress air. The power from receiving tank has a good flow. The sound is low than 60db, and following the GMP understands.
  • Supplied complete and ready for most spray drying applications.
  • Automatic de-blocking device prevents the nozzle from becoming blocked and variably controlled.
  • Equipped with air filter to remove and collect fine particle s in exhausted air.

TECHNIACL INFORMATION

  • Can be used for organic & water solvents (Model SD-15A)
  • Evaporation rate of water at inlet temperature of 250ºC using
  • Standard: Approximately 1500 ml/hour
  • Air inlet temperature range 30ºC to 250ºC
  • Air outlet temperature range 30ºC to 140ºC
  • Dry Cycle time: 1.0-1.5S
  • Temp. Precision:±1℃
  • Max. Sample feed: 1500mL/H
  • Min. Sample feed : 50mL/H
  • Packing dimensions & weights: 990×790×1480 mm 168KG, 660×430×610 mm 23kg(main-chamber/cyclone/sample collection bottle/waste collection tube), (2 packages)
  • operation interface: in Chinese and English
  • obturating ring: (each specification 50 respectively)
  • standard: 0.7 mm jet
  • Power supply: 220V,AC,50/60Hz, 3KW/6Kw(model SD-15A)
  • With nitrogen circulation system and online recovery system (model SD-15A)

spray drying machine