Ultra-high pressure homogenizer is a reciprocating plunger, the material enters the valve group with adjustable pressure under the action of the plunger, and the material loses pressure instantaneously after passing through a specific width limiting gap (working area) It sprays at a very high flow rate (1000-1500 m/s) and collides with the impact ring of one of the collision valve components, producing three effects: 1. Cavitation effect, 2. Impact effect, 3. Shear effect. After these three effects are processed, the particle size of the material can be uniformly refined to below 100nm, and the cell disruption rate is greater than 95%.
HOMOGENI HP55S series of high-pressure homogenizers are produced in accordance with the 2006/42/CE standard, and come with a special tool kit and standard preparation kit.
High Pressure homogenizer Features
The pump body is a split design, which is easy to disassemble and clean.
The whole machine is designed for GMP, and SIP/CIP operation can be carried out online.
With ultra-high pressure design, the pressure can reach 2000bar/29000psi.
Two-stage homogenizing valve design, Z or V type micro-jet homogenizing valve can be selected.
Any combination of valve components, optional alloy, ceramic or diamond.
Digital pressure display, accurate to 1bar.
PLC touch screen control, data can be monitored, copied and stored.
Dual-mode display of temperature before and after online homogenization, fault alarm monitoring display.
The minimum contact product material is SUS2205/SUS2507/SUS316L.
Frequency conversion control device with soft start function.
The flow rate can be adjusted according to the output without consuming materials.
Online emptying, zero residue inside can be achieved.
The power end is equipped with a high-power motor to ensure stable operation under high pressure.
Special feed valve design, without exhaust, can feed directly.
The residual amount of materials is zero, which is especially suitable for the research and development of pharmaceuticals with expensive raw and auxiliary materials.
The whole machine has patented intellectual property protection.
Passed ISO9001 quality management system certification.
Pass the EU CE machinery safety certification.
High Pressure homogenizer Scope of application
It is dedicated to food laboratories, suitable for food, beverage, dairy, cosmetics and other related industries.
High Pressure homogenizer Basic parameters
food, beverages, Health products, etc
Product process viscosity
Maximum feed particle size
Maximum feed temperature
Sample temperature control
Minimum single batch volume
Hygienic diaphragm Digital display pressure sensor
3 kW, level 6, Class. F, IP55
Voltage and frequency
220V, 50Hz, single Mutually
2 pieces, made of ceramic
Lubrication of mechanical components
Inlet and Outlet connection
Tri-Clamp quick connection
Maximum cleaning temperature
Maximum sterilization temperature
Water consumption during cleaning/sterilization
Ambient temperature 3- 40°C, maximum humidity 90%
The whole machine passed CE machinery safety certification
QC quality control
Passed ISO9001 Quality Management System Certification
Intellectual property rights
The whole machine owns Design patent protection
685*615 *755 (mm)
High Pressure homogenizer Description of core components
SAF 2205 high-density forging two-way special stainless steel
Germany DOCERAM 99.99% zirconia ceramic, indicating that the polishing is 0.2u
Homogeneous valve body
316L stainless steel jacket
Stellite alloy material
Inlet valve seat
high-precision sanitary diaphragm pressure sensor
Germany GEHR high-density composite plunger seal
American GATES transmission system
Pressure regulating hand wheel
adopt Italian ELISA ergonomic pressure regulating handle.
Safety unloading valve
built-in safety valve
Sweden SKF bearing system, Germany INA
Sweden ABB Class 6 three-phase motor, rotating speed 760rpm
Delta touch screen + German MOELLER with overload protection