FD-PR Series Integrated Round Chamber Food Freeze Dryer Lyophilizer

FD-PR Series contact type freeze dryer, the shelf has both heating and cooling functions; conform to the GMP standards. It’s suitable for laboratory test and a small amount of production.

PRODUCT MODEL: FD-PR Series Radiant type Categories: , Tags: , ,

Food Lyophilizer, Integrated Round Chamber, Pre-freezing &Drying in same chamber

FD-PR Series contact type food lyophilizer freeze dryer, the shelf has both heating and cooling functions; conform to the GMP standards. It’s suitable for laboratory test and a small amount of production.

APPLICATION OF FOOD LYOPHILIZER

  • Pharmaceutical industry: freeze-drying technology can be used for the dehydration and preservation of Traditional and Western medicines such as serum, plasma, vaccines, enzymes, antibiotics, hormones, etc.
  • Food industry: vacuum freeze-drying technology is mainly used in the food industry to dry coffee, vegetable leaves, fruit juice, strawberries, whole shrimp, meat, special vegetables, etc., which can keep the color, aroma, taste, shape and nutritional components of the food unchanged. It is convenient for long-term storage and transportation, and is very suitable for the production of convenient nutritious food.
  • Nutrition and health care: Vacuum freeze-drying technology can also be used to dry royal jelly, pearl powder, ginseng, tortoise powder, black ant powder, snake powder, etc. It can preserve its nutrients and active ingredients for a long time, ensuring the natural nature of nutritional health care products.
  • Biological research: The use of vacuum freeze-drying technology can preserve bacteria, arteries, bones, skin, cornea and nerve tissue and various organs for a long time. The supply of water can be regenerated during use, and its biochemical and physical properties can be maintained.
  • Others: such as the application of thermal insulation ceramics in aerospace, wood and silk in archaeology, product preservation, specimen production, special material preparation, etc., it has unique effects.

FEATURES

  • The advanced measurement system guarantees the quality of products Conform to GMP standards
  • Low energy consumption and reasonable price
  • Can be designed according to the requirements of customers
  • ISO 9001:2015, ISO 14001: 2015, CE certificated

Drying chamber/Shelf

  • Mirror polished without dead edge; surface roughness≤0.5um
  • Chamber, shelf and hose are tested with multiple processes to ensure no leakage
  • Rotate lock design, easy to open (optional automatic hydraulic lock)
  • PLC control shelf heating and cooling, temperature control accuracy≤±1°C.
  • Shelf heating method: constant heating / stage heating

Cold trap

  • SUS304/316L made
  • Various type optional, flexible layouts according to actual requirements
  • Argon arc welding, forming in one step to ensure no leakage and clean

Vacuum system

  • Combine preliminary vacuum unit and maintain vacuum unit together; each unit can be used alone, could improve system stability and durability;
  • Design with multi-stage roots vacuum pump, improve pumping rate, final vacuum≤1Pa

Refrigeration system

  • High quality compressor units, calculate the refrigeration capacity accurately Piston/ screw compressor optional to meet different refrigeration needs
  • System has multiple protection functions: high/low voltage protection, oil pressure differential protection etc. to ensure stability.
  • Series / parallel compressor unit optional, refrigeration capacity can be adjusted to save energy
  • Refrigerant meet International environmental standard requirement

Circulation system

  • Electric heating /steam heating optional
  • Indirect heating method, use circulating pump and heat exchanger to heat the shelf evenly
  • Use high stability heat medium to meet customer’s temperature requirements

Control system

  • Automatic or manual operation, electronic signatures, multiple passwords
  • Friendly HMI, detailed displaying machine working state
  • PLC control, constant heating/ stage heating optional
  • Power source has interlock protection and automatic alarm function
  • Connected to the computer to remote monitor the machine
  • Automatic record and store freeze-dried data and curve, with data saving function when power failure

Main Specifications of food lyophilizer freeze dryer

Model

FD-P20R

FD-P25R

FD-P30R

FD-P35R

Input quantity

kg/batch

200

250

300

350

Usable shelf area

20

25

30

35

Shelf working temperature

°C

Room temperature ~ 120°C

Shelf clearance

mm

95

Shelf dimension

mm

2200x 600

2200x 600

3300×600

3300x 600

Shelf layer

layer

8+1

10+1

8+1

9+1

Shelf number

pcs

18

22

18

20

Temperature difference of shelf

°C

±1°C

Condenser lowest temperature

°C

-60±5°C

Condenser capacity

kg

300

375

450

525

Final vacuum

Pa

2

5

5

5

Cooling method

(Water cooling)

 T <28°C,P=0.1O.lSMPa
Cooling water consumption

T/hr

20

25

30

30

T=S0-60。C, P=O.lMPa Defrost water consumption

T/hr

( Circulating water  pond )  5

Defrost method

Spray and immersion

Heating method

kw

(Electric heating) 16

(Electric heating)
24

(Electric heating) 28

(Electric heating) 24

Operating environment

(Temperature)5 °C 30°C (Moisture degree) <  75%

Total power

kw

75.35

72

105.2

125

Service area and height

㎡*mm

35 ×2.8

35 ×2.8

40 ×2.8

45 ×2.8

Weight

kg

8000

9000

9500

10000

Quick freezing room

mm

2700 ×3000 ×3600

2700 ×2800 ×3500

4040 ×3040 ×3500

4100x 3040 ×3100

Trolley dimension

mm

1080×1450×800

1080×1410 ×1055

1080×1410×1240

1080×1410 ×960

Trolley quantity

set

2

2

3

2

Main Specifications

Model

FD-P40R

FD-P50R

FD-P60R

FD-P100R

FD-P150R

FD-P200R

Input quantity

kg/batch

400

500

600

1000

1500

2000

Usable shelf area

40

52

60

102

157

201

Shelf working temperature

°C

Room temperature ~ 120°C

Shelf clearance

mm

95

Shelf dimension

mm

3300x 600

3300x 600

5000x 600

5000x 600

7800 ×600

9900x 600

Shelf layer

layer

10+1

13+1

15+1

17+1

17+1

17+1

Shelf number

pcs

22

28

32

36

36

36

Temperature difference of shelf

°C

±1°C

Condenser lowest temperature

°C

-60 ±5°C

Condenser capacity

kg

600

750

900

1500

2250

3000

Final vacuum

Pa

6

5

6

5

5

5

Cooling method

(Water cooling or evaporative cooling)

 T<28°C,P=0.1O.lS MPa
Cooling water consumption

T/hr

40

40

50

53.7

150

50

T=S0-60。C, P=O.lMPa Defrost water consumption

T/hr

(Circulating water pond ) 6

(Circulating water pond ) 6

(Circulating water pond ) 8

(Circulating water pond) 10

(Circulating water pond ) 15

(Circulating water pond ) 15

Defrost method

Spray and immersion

Heating method

kw

(Electric heating or steam heating)

Operating environment

(Temperature)5 ~ 30°C     (Moisture degree) <  75%

Total power

kw

117.7

113

160

172.5

231

350

Service area and height

㎡*mm

80×3

100×4.2

130×4.2

200 x4.5

300 ×4.5

380 ×4.5

Weight

kg

10500

12500

13000

35000

50000

40000

Quick freezing room

mm

4040x 3040 ×4140

4040 ×3040 ×4240

6000 ×3000 ×4340

5750×3800 ×4440

8440 ×3800×4440

10740 ×3800 ×4440

Trolley dimension

mm

1080×1410 ×1055

1080×1410×1240

1650×1410 ×1530

1640×1300×1440

1100×1300 ×1600

1650 ×1300×1440

Trolley quantity

set

3

3

3

3

7

9


Go to Top