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FD-500F-CE is an home and commercial food freeze dryer is referred to as food freeze dryer, food lyophilizer, commercial lyophilization machine. The items processed by vacuum freeze drying are easy to be stored for a long time. After adding water, they can be restored to the state before freeze drying and maintain the original biochemical characteristics. It is suitable for heat sensitive substances such as antibiotics, vaccines, and blood products. enzymes, hormones and other biological tissues, freeze-drying technology is very suitable and widely used in medicine, pharmaceuticals, biological research, chemical industry, food and other fields.
Application of food home freeze dryers
- Vegetables: Edible mushrooms, garlic slices, chives, green onions, green beans, peas, cucumbers, sweet corn kernels, diced carrots, spinach, asparagus, wild vegetables, etc.
- Aquatic products and meat: shellfish, shrimp, fish sticks, beef, pork, chicken, mutton slices, etc.
- Seasonings: garlic powder, ginger powder, green onion powder, tomatoes, pepper.
- Instant drinks: coffee, tea, soup, soy milk, milk, etc.
- Convenience food: children’s food, snack, camp food.
- Pharmaceutical field: Western medicine tablets, reagents, powdered injections, fresh Chinese herbal medicines, ginseng, deer antlers, wolfberry, Panax notoginseng, etc.
- Materials field: new graphene materials;
- Biological field: flowers, placenta, cells, etc.
| Main configuration | |||
| Effective area | 4.95 m2 | ||
| Processing ability | 75kg/batch | ||
| Liquid product capacity | ≈ 70L (thickness 10mm) | ||
| major function | |||
| Equipment specifications | |||
| Layer size: | 500 mm * 1100 mm | ||
| Number of shelf: | 9+1 (radiation layer) | ||
| Layer spacing: | 47 mm | ||
| Min. temperature shelf: | ≤ -40 ℃ (no-load) | ||
| Cold trap minimum temperature: | ≤ -55 ℃ (no-load) | ||
| System maximum vacuum degree: | ≤ 2Pa | ||
| infrastructure | |||
| Installed power: | 9.5 KW | ||
| Unit appearance and other parts | |||
| Total weight (Kg): | 650kg | ||
| Noise: | ≤ 70dB | ||
| Design, manufacturing, and installation standards: | According to the factory standard and relevant national regulations such as GB/T522 6.1-1996 standard | ||
| Freeze drying chamber components | |||
| Box material: | Carbon steel (optional stainless steel) | ||
| Box shape: | box-type | ||
| Inner surface roughness: | Ra≤0.5 μm | ||
| Box door opening direction: | Clockwise opening (top view) | ||
| Freeze drying box door: | organic glass | ||
| Shelf components | |||
| Shelf material: | Aluminum (optional stainless steel) | ||
| ◆ Shelf structure form: | Internal welding method with no solder joints on both upper and lower surfaces | ||
| Surface roughness: | Ra ≤ 0.5 μm | ||
| Flatness of shelf: | ≤± 0.5 mm / m2 | ||
| shelf spacing: | 47 mm | ||
| Material tray size: | 500mm*550mm*30mm | ||
| Material of material tray: | 304 stainless steel | ||
| Number of plate material trays: | 18 | ||
| Effective area of the board layer: | 4.95 m2 | ||
| ◆ Minimum temperature of the board layer: | ≤ -40 ℃ (no-load) | ||
| Cooling rate of the board layer: | ≤ 120 min (+20 ℃ to -40 ℃) | ||
| Board layer heating rate: | ≤ 20 min (-40 ℃ to+20 ℃) | ||
| Layer temperature difference: | ≤ ±1℃ | ||
| Layer temperature range: | -40℃ ～ +60℃ | ||
| Plug pressing function: | not have | ||
| Cold trap | |||
| Cylinder material: | SUS 304 stainless steel | ||
| Cold trap form: | vertical | ||
| Cold trap door: | organic glass | ||
| Coil material: | copper tube | ||
| Surface roughness: | Ra ≤ 0.5 μm | ||
| Cold trap surface area: | ≤ 1.5 m2 | ||
| Ice condensation capacity: | ≤ 75Kg | ||
| Cooling rate of cold trap: | +Drop from 20 ℃ to -55 ℃/within 60 minutes | ||
| ◆ Minimum temperature of cold trap: | ≤ -55 ℃ (no-load) | ||
| Defrosting method: | Electric heating defrosting | ||
| Freezing system | |||
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| Compressor: | Imported fully enclosed vortex compressor Danfoss | ||
| ◆ Refrigerant: | ★ Internationally recognized low-temperature, high-energy, and environmentally friendly refrigerants | ||
| Number of compressors: | 1 unit | ||
| Condenser: | Wind cooled | ||
| Refrigeration system protection and regulation device: | ★ Adopting products from internationally renowned brands, precise, stable, safe, and reliable. | ||
| Optional configuration: | Cascade compressor ★ Cold trap temperature ≤ -80 ℃ | ||
| vacuum system | |||
| Double stage rotary vane pump: | China high quality brand | ||
| quantity | 1 unit | ||
| System maximum vacuum: | ≤ 2 Pa | ||
| Evacuation rate of freeze-drying box: | Atmospheric pressure → 10 Pa ＜ 5 minutes (under dry conditions) | ||
| System leakage rate: | ≤ 10 Pa·l / sec | ||
| Control system | |||
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| ◆ Control method | singlechip | ||
| ◆ Touch screen | MCGS (Kunlun on state (7 inches) or Samkoon | ||
| Intermediate relay | customized | ||
| Air circuit breaker | chint | ||
| Protect | |||
| Whole machine startup protection: | The entire machine can only start running when all safety conditions of the equipment are met. | ||
| Operation protection: | The electrical system of the entire machine has logical interlocking, control, and protection functions. | ||
| Motor: | Equipped with overload, overheating, phase loss protection, etc | ||
| Circulating system: | Heating cycle protection | ||
| Product protection during sublimation process: | Cut off heating when the vacuum degree is poor | ||
| Cold trap protection for vacuum pump startup: | chain | ||
| Complete machine equipment | |||
| Power supply: | Three phase electricity 380V | ||
| Installed power: | 9.5 KW | ||
| Overall structure: | Cold trap, separate structure of drying chamber | ||
